Before I do this I like to install the wires in the tailplanes to ensure that they line up correctly with the bellcrank. The easiest way to do this is glue the wires in place using the bellcrank as a jig.
Friday, 29 January 2010
Tailplanes & Bellcrank
The next step is to build the fin.
Before I do this I like to install the wires in the tailplanes to ensure that they line up correctly with the bellcrank. The easiest way to do this is glue the wires in place using the bellcrank as a jig.

Before I do this I like to install the wires in the tailplanes to ensure that they line up correctly with the bellcrank. The easiest way to do this is glue the wires in place using the bellcrank as a jig.
Wednesday, 27 January 2010
More Fuselage
Tuesday, 26 January 2010
Top Sheeting, Nose and Hatch
Sunday, 24 January 2010
Sheeting the Bottom of the Fuselage
Friday, 22 January 2010
Joining the Fuselage Sides
The next step is to join the fuselage sides.

The fuselage is joined inverted on the bench. The rear is supported off the bench to allow room for F2 and clamped at the front.

F2 is held in place by the pressure from the clamp at the front. A datum line is drawn drawn on the board to ensure the fuselage doesn't resemble a banana.
The fuselage is joined inverted on the bench. The rear is supported off the bench to allow room for F2 and clamped at the front.
F2 is held in place by the pressure from the clamp at the front. A datum line is drawn drawn on the board to ensure the fuselage doesn't resemble a banana.
Thursday, 21 January 2010
Fuselage Continued
Once the sides have dried the longerons are trimmed and then the formers are made. F1 is balsa, F2 is ply and F3 is ply/balsa.
Next stage is to join the rear of of the fuselage on the 1/2" balsa top decking
The sides are clamped around F3 and at the rear and the whole lot is weighted down on to the top decking.
Wednesday, 20 January 2010
Starting the Fuselage
The fuselage starts with the sides which are made of 3/16" balsa. As the sides are longer than 36" an extra length has to be spliced on the front. The balsa I bought wasn't quite wide enough to cover the depth of the front end of the fuselage so I had to splice an extra section on to increase the width.
The top of the fuselage has 3/8" x 1/8" spruce longerons and the bottom has 3/8" triangular section balsa longerons. Being a traditional build there is a lot of tapering of spruce and balsa to be done before it is all glued together.

The sides and the longerons ready to be glued.

Gluing it all together. The spruce is pinned and weighted.
The top of the fuselage has 3/8" x 1/8" spruce longerons and the bottom has 3/8" triangular section balsa longerons. Being a traditional build there is a lot of tapering of spruce and balsa to be done before it is all glued together.
The sides and the longerons ready to be glued.
Gluing it all together. The spruce is pinned and weighted.
Sunday, 17 January 2010
Progress Report
Sorry, no updates recently. The first wing was finished just before the VRQ and getting ready for that sidetracked me, then Christmas activities intervened and finally I had a bout of flu so nothing much happened for a few weeks.
I am now back on the case and the second wing has now been built. To build the opposite panel I traced the wing layout through to the other side of the plan by taping it to a window on a sunny day so the details showed through. The instructions now move on to joining the wing panels and fabricating ailerons and tips but I am going to start on the fuselage next and come back to the wings later.

The basic panels. Each one takes less than a week to complete, an hour or two per evening. Good old PVA wood glue slows up proceedings.

Root section is based on E374, I believe.

Tip section is symmetrical.
I am now back on the case and the second wing has now been built. To build the opposite panel I traced the wing layout through to the other side of the plan by taping it to a window on a sunny day so the details showed through. The instructions now move on to joining the wing panels and fabricating ailerons and tips but I am going to start on the fuselage next and come back to the wings later.
The basic panels. Each one takes less than a week to complete, an hour or two per evening. Good old PVA wood glue slows up proceedings.
Root section is based on E374, I believe.
Tip section is symmetrical.
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